FYI, you only need to post one thread per problem/issue...
I would have had my forks off and sitting back on that dumb ass mechanic's bench before I even had a chance to fire up my laptop and post on zx6r.com, I can tell you that much.
I suggest you do the same. It's pretty easy to damage a seal when assembling the forks. There's a reason the manual states to use a plastic bag and grease when fitting them over the lower tubes. And the noise coming from your forks? Yeah, not normal and that right fork definitely needs to be torn down again.
I would have had my forks off and sitting back on that dumb ass mechanic's bench before I even had a chance to fire up my laptop and post on zx6r.com, I can tell you that much.
I suggest you do the same. It's pretty easy to damage a seal when assembling the forks. There's a reason the manual states to use a plastic bag and grease when fitting them over the lower tubes. And the noise coming from your forks? Yeah, not normal and that right fork definitely needs to be torn down again.